Solutions tailored to your project
Wire harnesses.
Connected possibilities.
From individual wires to complete assemblies. We manufacture wire harnesses tailored to your requirements.
Explore our wire harnesses
Wire harnesses.
Slide 1 of 4: Wire harnesses
Experience since 1984
More than four decades of development in the automotive industry.
Technical facilities
Design, wire processing and plastics processing.
International cooperation
Manufactured in Poland. Supplied to customers on every continent.
01 / Quality
A big difference.
In the smallest detail.
Precision manufacturing. Confidence in every connection.
02 / Product capabilities
Our product range.
We manufacture wire harnesses and overmoulded connectors to customer requirements. We support customers with design, selecting the best technical concepts and resolving quality issues, from project requirements through to manufacturing methods.
Our in-house R&D department develops water- and dust-resistant connectors, as well as wire harnesses and terminals with solder preforms, for automotive, data transmission and power applications. Our innovations cover both product design and manufacturing methods. They are used in customer projects and are protected by patents. An in-house plastics processing department and specialist toolroom complement our capabilities.
Wire harnesses
Wire harnesses tailored to their intended application, installation location and operating conditions.
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Overmoulded connectors
Overmoulding technology provides fully watertight and dust-tight connections.
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Resin-potted components
Protection for electronics and sensors, tailored to project requirements.
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Custom solutions
Customer collaboration on product development and resolving quality issues.
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Wire harnesses with solder preforms
Attaching solder preforms without degrading the flux prepares components for the subsequent soldering stage.
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Soldered components
Precision and full control of process parameters ensure the highest joint quality.
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Sensor assembly
Specialist workstations provide full control over the assembly process.
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Plastic components
State-of-the-art production equipment ensures high product quality.
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Metal components
Metal parts and assemblies combining metal and plastic.
Explore this solution03 / Applications
Connecting industries,
opening new possibilities
Technology at work throughout the vehicle.
From wire harnesses to finished subassemblies, we combine expertise in wire processing, plastics processing and metalworking. We select solutions to suit the documentation, installation location and supply chain requirements.
01
Harnesses and connectors
Simple and complex wire assemblies, overmoulded connectors and components that support installation in the vehicle.
02
Sensors and subassemblies
Sensors, temperature probes, heating elements and components used in automotive systems.
03
Manufacturing quality control
Crimp process monitoring, assembly parameter checks and finished harness testing on dedicated test systems.
New powertrains need carefully engineered connections.
The development of hybrid and electric powertrains increases the importance of sealing, durability and selecting suitable joining technologies. We draw on our expertise in ultrasonic welding, soldering, overmoulding and protecting electronics.
01
Wire connections
Crimping and ultrasonic welding technologies selected to suit the subassembly design.
02
Electronics protection
Connector overmoulding and resin potting for sensors and probes that require protection from environmental influences.
03
Product development
Design support for new applications, including battery systems, subject to an assessment of technical requirements.
Expertise that extends beyond automotive.
We work with manufacturers of modern power supply and control systems.
We are developing new projects in sectors including e-mobility, drones and IT, including power and signal harnesses for data centres that require durable, reliable connections suited to their operating conditions.
01
Electronics and buildings
Harnesses, subassemblies and sensors for equipment and modern control installations.
02
Signal and power harnesses
New project considerations: operating environment, installation method and documentation requirements.
03
Battery power harnesses
We welcome the development of connections for new designs, following a joint definition of the application's functions and parameters.
04 / Inside Elektrometal
See how we make
our harnesses and connectors.
From preparing the wire to inspecting the finished product, we combine our people's expertise and technical facilities into a coordinated manufacturing process.
01 / Process
Preparation
Cutting and stripping wires in accordance with the documentation.
02 / Process
Joining
Terminal crimping, soldering and component assembly.
03 / Process
Protection
Overmoulding, potting and connection protection.
04 / Process
Verification
Crimp inspection and testing of finished harnesses.
05 / Your project partner
Our engineers' knowledge and experience support your projects
Working with Elektrometal goes beyond manufacturing parts. We combine design support, specialist experience, proprietary technologies protected by international patents and process control, from the initial requirements to the finished subassembly.
Support from the design stage
We help select the solution, components and suppliers. Our in-house plastics processing department expands the manufacturing options available for your product.
Proprietary connection solutions
We develop overmoulded connector and solder preform attachment technologies. Our product and process innovations are the subject of patent applications.
In-process verification
We check quality at successive stages of production, from evaluating crimped connections and monitoring assembly parameters to testing finished wire harnesses.
Trusted by
Cooperation built on quality, precision and experience.
- Stellantis
- Magna
- FICOSA
- BWI Group
- Bosch
- Amphenol
- EnerSys
- ITW Poland
Your next connection starts here
Let's connect your vision with our technology.
A drawing, your requirements and planned volumes are a good starting point for a conversation about your project.
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